- HELP
- Technical Information
- [FA Mechanical Parts] CNC Turning
- Design Guidelines
- Example Errors for CNC Turning
Example Errors for CNC Turning
- When uploading a model to meviy, a “Quotation failure” error may occur.
- Below is an overview of why these errors occur and how to resolve them,as well as some example errors.
Case 1: Pocket Corners
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*This message may appear for cases other than the following examples.
Pocket Corners
Cause | In some cases, sharp pocket corners cannot be machined with an end mill and quotation is not possible. |
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Solution | Add a radius to each sharp corner in the pocket to allow for the tool radius. Quotation is possible. |
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The tool used will vary depending on the width and depth of the pocket. Refer to the table below for the corner radius required for the size of the pocket.
- *Please use the table as a reference, as the required radius may vary depending on the shape.
Reference values for Radius modeling
Width (w) | Depth (h) | Reference values for Radius modeling |
---|---|---|
2≦w<3 | 5 | R1 |
3≦w<4 | 10 | R1.5 |
4≦w<5.5 | 15 | R2 |
5.5≦w<8 | 20 | R2.75 |
8≦w<9 | 25 | R4 |
9≦w<11 | 30 | R4.5 |
11≦w<17 | 40 | R5.5 |
17≦w<20 | 60 | R8.5 |
20≦w | 80 | R10 |
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Case 2: Pocket Bottom Radius
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Pocket Bottom Radius
Cause | In some cases, the radius at the bottom of a pocket cannot be machined with an end mill and quotation is not possible. |
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Solution | Remove the radius at the bottom of the pocket from the model to get an automatic quotation. |
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Case 3: Thin Walls
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Thin Walls
Cause | In some cases, thin wall parts cannot be quoted because the accuracy, including general tolerances, cannot be guaranteed. |
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The following shapes do not cause an error, but we may contact you to request a modification to the shape or tolerances due to thin walls.
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Solution | By modifying the thickness of the model, automatic estimation is possible. |
Click here for more information about the logic that determines the conditions for thin walls.
Case 4: Thin Plates
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Thin Plates
Cause | In some cases, thin plates with a total thickness less than 5% of the outer diameter and an outer diameter of ø60mm or more are prone to warping and cannot be quoted. |
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Solution | If the thickness of the model is increased, an automatic offer is possible. |
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- Increase the thickness of the model to more than 5% of the outermost diameter for automatic quotation.
- Example Calculation
- Outermost diameter ø60 × 5% = 3mm thickness
- Outermost diameter ø100 × 5% = 5mm thickness
Case 5: Flange Thickness
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Flange Thickness
Cause | The reason is that the thickness of the arrowed portion above is less than 1 mm. |
Solution | The thickness of the arrow above should be 1 mm or more for automatic estimation. |
Case 6: Unrecognizable or Unavailable Shapes
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The following error messages are displayed when there is a “target outline” when recognized by meviy.
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*This message may appear for cases other than the following examples.
Unrecognizable or Unavailable Shapes
Cause | Modeled Threads are an unrecognized shape in meviy. |
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Internal Thread
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External Thread
Solution | Remove the thread and upload it as shown below. Threads can then be specified in meviy. |
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*Internal threads can be specified.
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*External threads can be specified.
- *Threads can be specified in the dialog box after selecting the feature.
- Refer to “Setting Inner Diameter Information”for the setting of internal threads.
- Refer to “Setting Outer Diameter Information” for the setting of external threads.
Case 7: Shape recognition failure
- This error occurs when there is a problem with the quality of the uploaded 3D CAD data, and the shape is deformed when mevyi is loaded.
- If the shape is deformed, please try the following steps to see if you can get a quote.
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State of original data
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State after meviy is loaded
Tip
- If the following message is displayed in the 3D viewer, it corresponds to this error.
- – “An error shape exists in the model.”
- – “Failed to load file.”
1. Shape check of uploaded 3D CAD data
- Check the shape of the uploaded 3D CAD data.
- If there is a problem with the shape, correct it and upload the model again.
Notes
- Visual check
- – Are there any twisted surfaces?
- – Are there any unintended geometric features displayed in the cross-section view?
- – Are there any very small shapes or gaps?
- Confirmation of the shape creation method
- – Are there any 3D shapes created without drawing sketches?
- – Shapes created by importing lines from DXF
- – Shapes created using reference geometry or mating part geometry
- – Are there any intersecting lines created by intersecting holes?
- – etc.
- Confirmation using checking tools
- – Check for inconsistent shapes
2.Changing the file format
Notes
- – If meviy supports the native format of the 3D CAD file you are using, please try quoting in the native format.
- – If you are using an intermediate format, please try quoting in STEP or Parasolid format.