Quality Control

Quality Assurance Scope for External Appearances

Cut surface

With laser processing

The cut surface will have a smooth edge.
Cut surface

With turret punch press machining

The machining surface will have a smooth curved shape.
Marks from the hanging jig used during the application of the painting coat
Cut surface Marks from the hanging jig used during the application of the painting coat

Surface

  • The external appearance surfaces must be free of blemishes caused by nails.
  • For surfaces that are not considered external appearance surfaces, some processing/machining marks may be present.
Burring in the pulling direction Damage caused by bending Protrusion from bending
Burring in the pulling direction Damage caused by bending Protrusion from bending

Machined Sections (Punching, Bending)

  • Any burrs that exceed 0.1 mm that occurred as a result of the machining/processing will be removed.
    *Does not include light chamfering or C-chamfering.
  • If chamfering or filleting is required on the external sections, include this in the modeling. However, this does not apply to chamfers and fillets in the plate thickness direction.
  • Note that the appearance of the cut surface may vary depending on the processing/machining method. (The processing/machining method cannot be specified.)
  • Marks may remain from the hanging jig used during the application of the painting coat.
  • Machining/processing marks from the die used during the bending process may remain.
    *For EN 1.4301 equiv.#400 and EN 1.4301 equiv.(single-sided hairline finish), protective sheets are applied to external appearance surfaces to protect against the formation of defects.
  • Bulging/protrusions of about 15% of the plate thickness can occur on each side of the bent sections during the bending process.

Notes on the product appearance

EN 1.0038 equiv. plate thickness 16㎜
EN 1.4301 equiv.(No.1)
plate thickness 12㎜
EN 1.0038 equiv.
plate thickness 16㎜

Cutting surface

  • For thick plates (over 6.0 mm), burn marks from laser cutting may be noticeable.
EN 1.0038 equiv. plate thickness 16㎜
Unevenness inside the holeHole shape distored
on the back side

Hole machining

  • Unevenness may occur inside the hole. Also, when viewed from the back side of the product, the shape of the hole may be slightly distorted.

Inspection Item

View of inspection (1) View of inspection (2)
View of inspection (1) View of inspection (2)

Inspection Details

  • External appearance inspection: Defects, dents, unevenness, condition of painting coat, condition of surface treatment (visual)
  • Dimensional check: Viewer display dimensions (digital Vernier calipers, goniometers, etc.)
  • Inspection frequency: As part of each process and immediately prior to shipment

Permissible dimensional tolerances for each material

Please refer to the relevant machining specification page for the permissible dimensional tolerances for each material.

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